SINCE 2010 · MADE IN THAILAND

Custom Manufacturing

Government-grade production for custom tactical gear, airsoft equipment, and technical textiles. From single prototypes to full production runs — built in our 60,000 sq ft Thailand facility.

600+
Skilled Workers
32
Production Lines
60,000
Sq Ft Facility
100K+
Annual Capacity (Units)
GOVERNMENT GRADE

Government-Grade Manufacturing

ORTACTICAL holds the production capacity, quality systems, and compliance framework to fulfill government and institutional contracts. Our Thailand facility operates at NATO-ally standards with full export documentation support.

Full Export Compliance

Complete export documentation, customs clearance, and international shipping logistics — all handled in-house from Thailand. Certificates of origin, packing lists, and commercial invoices included.

Multi-Country Tender Ready

Experience supplying government frameworks across NATO-aligned nations and Asia-Pacific defense programs. Thailand-based production offers strategic neutrality and tariff advantages.

Thailand Strategic Hub

Direct access to global shipping lanes via Laem Chabang port. Tariff-free export to ASEAN nations, preferential rates to EU and US markets. 600+ workforce at 60,000 sq ft facility.

Supply Chain Transparency

Full material traceability from certified suppliers. Auditable quality control at every production stage. Ethical manufacturing practices with documented inspection reports per shipment.

PRODUCT RANGE

What We Build

Plate Carriers & Vests

Custom plate carriers from lightweight airsoft to full mil-spec. MOLLE compatibility, quick-release systems, custom cummerbunds — built to your exact loadout requirements.

Chest Rigs & Battle Belts

Scalable chest rig systems with integrated admin panels, radio pouches, and hydration compatibility. Battle belts with inner/outer systems and cobra buckle options.

Tactical Pouches & Accessories

Magazine pouches, admin pouches, dump pouches, medical kits, utility pouches — any configuration. Laser-cut, laminate, or traditional nylon construction with custom laser-cut patterns.

Backpacks & Bags

Tactical backpacks, assault packs, range bags, and gear haulers. Custom internal organization, MOLLE exterior, hydration sleeve, and padded electronics compartments.

Custom Patches & Keychains

PVC, embroidered, and woven patches. Anime, game, military, and custom designs. Dye-sublimated keychains with full-color artwork. Low MOQ available for patch orders.

Helmets & Headborne

Custom helmet covers, night vision counterweight systems, helmet accessories, and headborne communication mounts.

PROCESS

How Custom Manufacturing Works

1

Submit Your Requirements

Share your design files, sketches, or concept descriptions. Our engineering team reviews your project and identifies materials, production methods, and timeline within 24 hours.

2

Design & Prototyping

Our in-house design team creates CAD patterns and produces a functional prototype in 2-3 weeks. We iterate based on your feedback until every detail meets your specifications.

3

Production & QC

Full-scale production across 32 lines with in-process quality control at every stage. AQL 2.5 standards — strap pull, seam integrity, abrasion, and colorfastness tested on every batch.

4

Global Delivery

Packed and shipped from Thailand with full export documentation. 45-60 day standard lead time from prototype approval. Air freight available for urgent orders.

SPECIFICATIONS

Materials & Certifications

Mil-Spec Cordura

500D and 1000D Cordura fabric certified for abrasion resistance, tear strength, and UV stability. The industry standard for tactical gear worldwide.

NYCO Ripstop Blends

Nylon-cotton ripstop blends offering superior breathability, quick-dry performance, and reduced infrared signature for tactical applications.

Proprietary Laminates

Custom laminate constructions combining Cordura outer with waterproof membranes, foam padding layers, and moisture-wicking inner liners for specialized applications.

Hardware & Findings

ITW Nexus, Duraflex, YKK zippers, and Cobra buckles standard. Custom hardware sourcing available for unique requirements.

MARKETS

Industries We Serve

Military & Law Enforcement

Airsoft & Paintball Teams

Outdoor & Hunting Brands

Government Agencies

Frequently Asked Questions

What is the minimum order quantity for custom manufacturing?
MOQ varies by product category. For custom patches, we accept orders as low as 50 units. For plate carriers and vests, typical MOQ starts at 100 units. For government and institutional contracts, we can negotiate based on contract terms. Contact our team for a specific quote.
Can you work from my design files or sketches?
Yes. We accept CAD files (DXF, AI, PDF), technical drawings, hand sketches, and concept descriptions. Our in-house design team can also develop designs from scratch based on your requirements. Prototyping takes 2-3 weeks from design approval.
Do you offer government and institutional procurement support?
Yes. Our Thailand facility is fully equipped to handle government and institutional contracts. We provide complete export documentation, certificates of origin, material certifications, and auditable quality control reports. Contact our procurement team for RFP/RFQ responses.
What are your standard lead times?
Standard lead time is 45-60 days from prototype approval. Prototyping takes 2-3 weeks. Air freight available for urgent orders. For large government contracts, timeline can be negotiated based on order volume and specifications.

Ready to Build?

Tell us about your custom manufacturing project. Our engineering team reviews every inquiry and responds within 24 hours with a feasibility assessment and preliminary quote.

Submit Your Custom Manufacturing Inquiry

Fill out the form below and our engineering team will respond within 24 hours.